The 80GB drive you have used uses larger physical sectors than the normal iPod drive. You will need a custom large-drive build of Rockbox (and the bootloader) for this player, with the maximum sector size set to 4096. The unsupported builds forum has some, but note that they may also include other changes and may not be up to date (and are unsupported, of course).
You can enter disk mode by holding SELECT+PLAY when you power on, which will let you install a different build from the PC.